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Fine Adjust Applicator for MX150 ISO (M3) Receptacle Terminals
DEFINITION OF TERMS
BEND UP
ROLLING
BRUSH
WIRE BRUSH MUST BE
FLUSH OR BELOW TOP
OF CONDUCTOR CRIMP
STRIP LENGTH
CUT-OFF
TAB
BELL MOUTH
TWISTING
BEND
DOWN
THIS AREA
SEAM
INSULATION
CRIMP
CRIMP
HEIGHT
CONDUCTOR
CRIMP
TERMINAL WIDTH
NOT TO EXCEED
2.65mm AFTER CRIMP
CRIMP SPECIFICATION
Terminal Series No.
Bell mouth Cut-off Tab Maximum Conductor Brush (Maximum)
mm In. mm In. mm In.
33001
34750
33012
34780
0.30-0.70 .012-.028 0.50 .020 0.40 .016
0.30-0.70 .012-.028 0.50 .020 0.40 .016
Wire brush must be flush or below top of Conductor Crimp.
Terminal Series No.
33001 33012
34750 34780
Bend up Bend down
Degree
1.5 1.5
1.5 1.5
Twist Roll
Degree
3 3
3 3
Punch Width (Ref)
Conductor Insulation
mm In mm In
1.56 .061 2.00 .079
1.56 .061 2.00 .079
Seam
Seam shall not be
open and no wire allowed
out of the crimping area
After crimping, the crimp profiles should measure the following:
Terminal
Series No.
33001
33012
34750
34780
Wire Size
mm 2
0.35
0.50
0.35
0.50
0.35
0.50
0.35
0.50
Conductor
Crimp Height Crimp Width
mm In. mm In.
1.02-1.08 .040-.042 1.50-1.70 .059-.067
1.05-1.15 .041-.045 1.50-1.70 .059-.067
1.02-1.08 .040-.042 1.50-1.70 .059-.067
1.05-1.15 .041-.045 1.50-1.70 .059-.067
1.02-1.08 .040-.042 1.50-1.70 .059-.067
1.05-1.15 .041-.045 1.50-1.70 .059-.067
1.02-1.08 .040-.042 1.50-1.70 .059-.067
1.05-1.15 .041-.045 1.50-1.70 .059-.067
Insulation
Crimp Height Crimp Width
mm In. mm In.
1.65-1.85 .065-.073 1.90-2.10 .075-.083
1.80-2.00 .071-.079 1.90-2.10 .075-.083
1.65-1.85 .065-.073 1.90-2.10 .075-.083
1.80-2.00 .071-.079 1.90-2.10 .075-.083
1.65-1.85 .065-.073 1.90-2.10 .075-.083
1.80-2.00 .071-.079 1.90-2.10 .075-.083
1.65-1.85 .065-.073 1.90-2.10 .075-.083
1.80-2.00 .071-.079 1.90-2.10 .075-.083
Pull Force
Minimum
N Lb.
50 11.3
75 16.9
50 11.3
75 16.9
50 11.3
75 16.9
50 11.3
75 16.9
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639018700
Revision: B
Release Date: 03-11-11
Revision Date: 04-07-11
UNCONTROLLED COPY
Page 2 of 5
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